Grafotronic DCL2 | Modular Finishing

The new DCL² Modular Finishing is a fully modular converting line made for production of blanks and finishing of preprinted labels. This machine, which is fully servo driven, is built with the latest high-tech components available. Each module is designed for maximum performance to cut downtime to a minimum. The concept is future safe and you can add a new module in only 8 hours.

HIGHLIGHTS:

Unwind module:

Unwind 800 mm [31,5″]/ 1000 mm [39″] with active brake system
Web-guide with line guide sensor
Reel lift for heavy rolls
Corona system
Web cleaner
Web de-curler. Automated

Flexo print modules:

Flexo printing module rotary with UV / IR Dryer
Re-register drive for over printing / in setting
Chill roller for film/heat sensitive materials
Lamination systems

Die cutting modules:

Rotary die cutting with servo register systems
Q-LOAD Quick change front load die head system
Contact matrix waste rewind (snowball type) incl. back score unit
K&B Gapmaster with pressure control and oiling system
Adaptation of Standard die head to accept other tooling libraries
Servo driven Sheeter with conveyor table

Slitting system:

Shear cut slitting system (split version)
WIFI-SLITTING Automatic knife positioning. Set up time 15 seconds
Razor Blade slitting station
Crush cut station
Auto set or manual under/back scorer

Rewind modules:

Servo driven rewind module for rolls up to 2×600 mm [2×24″]
Semi-automatic turret rewinder with AUTOCUT automatic web cutting
Non-stop buffer module incl. additional ultrasonic web guide
Servo Driven Fully Automatic Turret Module. For rolls up to 4×350 mm [4×14″]

Rewind shafts:

With the new Q-SHAFT you turn 1 handle 180 degrees
Q-SHAFT is quick, easy and hassle free

TECHNICAL SPECIFICATIONS:

Web widths: 350 mm / 450 mm / 550 mm [14″ / 18″ / 22″]
Max. speed rotary: 250 m/min [820 ft/min]
Max. speed rotary in register: 200 m/min [656 ft/min]
Drive system: Servo
Unwind diameter: 800 mm / 1000 mm [31,5″ / 39″]
Rewind diameter: 600 mm [24″]