Grafotronic - Digital Finishing Machines

fully modular HIGH-END Digital embellishing

Grafotronic HAPTIC DIGITAL delivers outstanding results and reliability thanks to the full integration of the most robust, patented by Kurz inkjet on foil technology. HAPTIC DIGITAL delivers a seamless application of metallic finishes and bright color effects on a wide range of substrates including uncoated papers, as well as thin film materials, offering maximum flexibility.

Grafotronic HAPTIC DIGITAL represents greater efficiency and simplicity in embellishing labels. This sustainable finishing solution applies decorative finishes with minimal waste and without the need for tooling like printing plates or screens, which significantly reduces production time and costs.

The HAPTIC DIGITAL offers unique advantages in the production of labels for: food and beverage, cosmetics, chemical, pharmaceutical and luxury-packaging sectors – especially for short run work. Digital cold foiling is also used to enhance brand protection with anti-counterfeiting features.

Thanks to Grafotronic’s 100% modular concept the HAPTIC DIGITAL module has been designed for rapid integration and retrofitting and can be combined with any of Grafotronic’s DCL² modules.

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HIGHLIGHTS

Simple, versatile, and compact in operation for complex uses
Compatible with wide range of materials and substrates
Enables application of variable content such as text, security marks and graphics
Completely toolless operation
Perfect solution for high-end embellishing of short run work

Digital Embellishment with patented by Kurz Inkjet on foil technology

Graphic design is printed with UV inkjet on the backside of the foil
Wide range of substrate options that reach beyond coated stock to include uncoated stocks as well as thin film materials
Printing always on the same surface ensures consistent and repeatable quality
Application method is consistently the same which simplifies requirements and modifications when substrates are changed
Can be used for substitution of metallized paper thanks to overprintability
Huge variety of colors and metallic shades feasible as well as impressive high gloss effects
Changing from job to job without stopping and full flexibility in job size with almost no waste thanks to Automatic Job Recognition system

Most common modules applications and features

Unwind module:

Inline buffer for connection to printers
Unwind 800 mm / 1000 mm with active brake system
Web-guide with line guide sensor
Reel lift for heavy rolls
Corona system
Web cleaner
Web de-curler. Automated

FLEXO PRINTING AND VARNISHING UNIT:

Flexo printing module rotary with UV / IR Dryer

Lamination & cold foil options:

Self wound lamination with and without carrier, UV lamination
Cold foil and Cast&Cure (Super-lamination)

Die cutting modules:

New generation Semi-rotary die cutting system 110 m/min
Q-FLEX Automatic flexible die loading system
Compensation program for flexible dies semi-rotary die cutting
Contact matrix waste rewind (snowball type) incl. back score unit
K+B Gapmaster with pressure control and oiling system
Servo driven Sheeter with conveyor table

Slitting systems:

Crush cut station
Auto set or manual under/back scorer
SCI-FI KNIVES. Automatic knife positioning
Shear cut slitting system
Razor Blade slitting station

Rewind modules:

Servo driven rewind module for rolls up to 2 x 600 mm
Semi-automatic turret rewinder
AUTOCUT automatic web cutting and start of new cycle
Non-stop buffer module incl. additional ultrasonic web guide

Standard Technical specificationS

Max. unwind roll diameter: 1000 mm
Unwind shaft size: 76 mm
Slitting systems available: shear cutting / razor knives / crush cut knives / SCI-FI KNIVES
Max. rewind roll diameter on 1 shaft: 800 mm
Max. rewind roll diameter on 2 shafts: 2 x 600 mm
Rewind shaft size: 25 mm – 152,4 mm
Drive: Servo