ProductsDigital finishingGrafotronic DCL2 Modular Digital Finishing

Grafotronic DCL²
Modular Digital Finishing

DCL2

Highlights

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Fully modular digital finishing

The DCL² Modular Digital Finishing is a fully modular converting line made for finishing of preprinted labels. This machine, which is fully servo driven, is built with the latest high-tech components available. Each module is designed for maximum performance to cut downtime to a minimum.
The concept is 100% future safe and you can add a new module onsite in only 8 hours.

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Highlights

Most versatile solution on the market

100% modular
Upgrade on site with any module in just 8 hours
All our future innovations are available for existing customers
The most comprehensive portfolio of modules
Innovative, automation features for non-stop production

NEW: THE ONE

FASTEST IN THE INDUSTRY

The ONE is the fastest single anvil semirotary die in the industry capable of reaching a 150 m/minute, matching the twin anvils speed. THE ONE can be set up within just 30 cm and is developed to handle even the shortest runs in an effective way. And this is with a tolerance of just +/-0,1 mm.

NEW: Fully Automatic Turret Rewinder

The Grafotronic fully automatic turret rewinder is our latest new innovative automation module. The automatic changeover features significantly reduces job costs and maximizes output. With non-stop production, minimum waste and ultra-quick job changes you can be as effective as possible.

FEATURES:

Glueless start for clean separation of printed labels from the core
Roll closure with printed label makes production of finished rolls fast and easy
Reduced start-up time and less operator intervention thanks to automatic core positioning and finished roll eject
Perfect solution for production of labels for: food, logistic and retail sectors
Suitable for wide range of labels, including labels printed on delicate, heat sensitive substrates, or using heat sensitive ink

SPECIALITY MODULES and noN-stop production features

NON-STOP PRODUCTION FEATURES:

Non-stop buffer for continuous run
Semi-automatic turret
AUTOCUT automatic cut at end of roll and start of new cycle

SCI-FI KNIVES:

Fastest set up in the industry
1,5 second / knife
Up to 15 knives across the web
Min slitting width: 15 mm

AUTOMATIC DIE LOADING:

Quick and easy change of flexible dies
Easy to operate with step by step guide on operator panel
Time saving, user friendly solution
Flexible die change in 30 seconds

EMBELLISHMENT MODULES:

Hot stamping and embossing from Grafotronic and Pantec
Flat bed screen printing
Rotary Screen module

SPECIALITY MODULES:

Booklet module
Multilayer Label Module

AVAILABLE MODULES

Unwind module:

Inline buffer for connection to printers
Unwind 800 mm / 1000 mm with active brake system
Web-guide with line guide sensor
Reel lift for heavy rolls
Corona system
Web cleaner
Web de-curler. Automated

Flexo print modules:

Flexo printing module rotary / semi-rotary with UV / IR Dryer
Re-register drive for over printing / in setting
Chill roller for film/heat sensitive materials

Lamination & cold foil modules:

Lamination with carrier rewind and super lamination
Cold foil system

Die cutting modules:

New generation Semi-rotary die cutting system 110 m/min
Q-FLEX Automatic flexible die loading system
Compensation program for flexible dies semi-rotary die cutting
Contact matrix waste rewind (snowball type) incl. back score unit
K+B Gapmaster with pressure control and oiling system
Servo driven Sheeter with conveyor table

Slitting systems:

Shear cut slitting system
SCI-FI KNIVES Automatic knife positioning
Razor Blade slitting station
Crush cut station
Auto set or manual under/back scorer

Rewind modules:

Servo driven rewind module for rolls up to 2 x 600 mm
Semi-automatic turret rewinder
AUTOCUT automatic web cutting and start of new cycle
Non-stop buffer module incl. additional ultrasonic web guide
Servo Driven Fully Automatic Turret Module. For rolls up to 4×350 mm
Additional fully automatic turret module

Rewind shafts:

Q-SHAFT – quick, easy and hassle free change the shaft

Technical specificationS

Max. web widths: 350 mm / 450 mm / 550 mm / 670 mm / 750 mm
Max. speed rotary: up to 220 m/min
Max. speed semi-rotary: 150 m/min
Max. unwind roll diameter: 1000 mm
Unwind shaft size: 76 mm
Flexo modules available: Full rotary / Semi rotary
Max. printing width: 350 mm / 450 mm / 550 mm / 670 mm / 750 mm
Ink drying: UV / IR / Hot Air Dryer system

Die cutting modules available: Full rotary / semi-rotary
Slitting systems available: shear cutting / razor knives / crush cut knives / SCI-FI KNIVES
Max. rewind roll diameter on 1 shaft: 800 mm
Max. rewind roll diameter on 2 shafts: 2 x 600 mm
Rewind shaft size: 25 mm – 152,4 mm
Drive: Servo
Operation: R/L or L/R