Grafotronic DCL2
Modular Digital Finishing

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Fully modular digital finishing

The DCL2 Modular Digital Finishing is a fully modular converting line made for finishing of preprinted labels. This machine, which is fully servo driven, is built with the latest high-tech components available. Each module is designed for maximum performance to cut downtime to a minimum. The concept is 100% future safe and you can add a new module onsite in only 8 hours.

Grafotronic DCL2 fully modular Digital Finishing

Highlights


Most versatile solution on the market

  • 100% modular
  • Upgrade on site with any module in just 8 hours
  • All our future innovations are available for existing customers
  • The most comprehensive portfolio of modules
  • Innovative, automation features for non-stop production

SPECIALITY MODULES and noN-stop production features


 

NON-STOP PRODUCTION FEATURES:

  • Non-stop buffer for continuous run
  • Semi-automatic turret
  • AUTOCUT automatic cut at end of roll and start of new cycle

SCI-FI KNIVES:

  • Fastest set up in the industry
  • 1,5 second / knife
  • Up to 15 knives across the web
  • Min slitting width: 15 mm

AUTOMATIC DIE LOADING:

  • Quick and easy change of flexible dies
  • Easy to operate with step by step guide on operator panel
  • Time saving, user friendly solution
  • Flexible die change in 30 seconds

EMBELLISHMENT MODULES:

  • Hot stamping and embossing from Pantec and Orthotec
  • Flat bed screen printing
  • Rotary Screen module

SPECIALITY MODULES:

  • Booklet module
  • Multilayer Label Module

Laser cutting powered by LasX:

  • High speed 100 m/min
  • One laser source without stitching problems

AVAILABLE MODULES


 

Unwind module:

  • Inline buffer for connection to printers
  • Unwind 800 mm / 1000 mm with active brake system
  • Web-guide with line guide sensor
  • Reel lift for heavy rolls
  • Corona system
  • Web cleaner
  • Web de-curler. Automated

Flexo print modules:

  • Flexo printing module rotary / semi-rotary with UV / IR Dryer
  • Re-register drive for over printing / in setting
  • Chill roller for film/heat sensitive materials

Lamination & cold foil modules:

  • Lamination with carrier rewind and super lamination
  • Cold foil system

Die cutting modules:

  • New generation Semi-rotary die cutting system 110 m/min
  • Q-FLEX Automatic flexible die loading system
  • Compensation program for flexible dies semi-rotary die cutting
  • Contact matrix waste rewind (snowball type) incl. back score unit
  • K+B Gapmaster with pressure control and oiling system
  • Servo driven Sheeter with conveyor table

GIGAFAST 210 m/min:

  • High-speed semi-rotary die cutting module

Slitting systems:

  • Shear cut slitting system
  • SCI-FI KNIVES Automatic knife positioning
  • Razor Blade slitting station
  • Crush cut station
  • Auto set or manual under/back scorer

Rewind modules:

  • Servo driven rewind module for rolls up to 2 x 600 mm
  • Semi-automatic turret rewinder
  • AUTOCUT automatic web cutting and start of new cycle
  • Non-stop buffer module incl. additional ultrasonic web guide
  • Servo Driven Fully Automatic Turret Module. For rolls up to 4×350 mm
  • Additional fully automatic turret module

Rewind shafts:

  • With the new Q-SHAFT you turn 1 handle 1800
  • Q-SHAFT is quick, easy and hassle free

Technical specificationS


  • Min. web width: 105 mm / 135 mm / 165 mm / 220 mm
  • Max. web width: 350 mm / 450 mm / 550 mm / 670 mm
  • Substrate thickness: 100-250 gsm (self adhesive) / 30-150 mic (films)
  • Max. mechanical speed: up to 200 m/min
  • Max. unwind roll diameter: 750 mm / 800 mm / 1000 mm / 1200 mm
  • Unwind shaft size: 76 mm [3″]
  • Max. printing width: 350 mm / 450 mm / 550 mm
  • Max. printing speed: up to 160 m/min
  • Max. printing speed on glue: 40 m/min
  • Max. printing speed semi-rotary: 50 m/min
  • Max. speed lamination: 40 m/min
  • Lamination roll size: 450 mm
  • Speed cold stamping: up to 70 m/min
  • Max. die cutting speed semi-rotary: 90 m/min / 110 m/min
  • Max. die cutting speed GIGAFAST: 210 m/min
  • Max. die cutting speed rotary: 200 m/min
  • Die cutting plate size semi-rotary: 127 mm – 609,6 mm [5″-24″] / 40-192 T
  • Max. matrix diameter: 600 mm
  • Slitting systems available: shear cutting / razor knives / crush cut knives / SCI-FI KNIVES
  • Min. width of slitting line: 12 mm / with SCI-FI – 15 mm
  • Max. rewind roll diameter on 1 shaft: 450 mm / 600 mm / 800 mm
  • Max. rewind roll diameter on 2 shafts: 2 x 450 mm/ 2 x 600 mm
  • Drive: Servo
  • Operation: R/L or L/R

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