Grafotronic DCL2
Modular Digital Finishing

Fully modular digital finishing

The DCL2 Modular Digital Finishing is a fully modular converting line made for finishing of preprinted labels. This machine, which is fully servo driven, is built with the latest high-tech components available. Each module is designed for maximum performance to cut downtime to a minimum. The concept is future safe and you can add a new module in only 8 hours.

Grafotronic DCL2
fully modular Digital Finishing

Highlights


 

Unwind module:

  • Inline buffer for connection to printers
  • Unwind 800 mm / 1000 mm with active brake system
  • Web-guide with line guide sensor
  • Reel lift for heavy rolls
  • Corona system
  • Web cleaner
  • Web de-curler. Automated

Flexo print modules:

  • Flexo printing module rotary / semi-rotary with UV / IR Dryer
  • Re-register drive for over printing / in setting
  • Chill roller for film/heat sensitive materials
  • Lamination with carrier rewind and super lamination
  • Cold foil system
  • Hot stamping Pantec
  • Hot stamping Orthotec
  • Flat bed screen printing
  • Rotary Screen module
  • Booklet module
  • Multilayer Label Module

Die cutting modules:

  • New generation Semi-rotary die cutting system 110 m/min
  • Q-FLEX Automatic flexible die loading system
  • Compensation program for flexible dies semi-rotary die cutting
  • Contact matrix waste rewind (snowball type) incl. back score unit
  • K+B Gapmaster with pressure control and oiling system
  • Servo driven Sheeter with conveyor table

GIGAFAST 160 m/min:

  • High-speed semi-rotary die cutting module

Slitting system:

  • Shear cut slitting system
  • SCI-FI KNIVES Automatic knife positioning
    Set up time: 1,5 sec / knife. Min slitting width: 15 mm
  • Razor Blade slitting station
  • Crush cut station
  • Auto set or manual under/back scorer

Rewind modules:

  • Servo driven rewind module for rolls up to 2 x 600 mm
  • Semi-automatic turret rewinder with AUTOCUT automatic web cutting
  • Non-stop buffer module incl. additional ultrasonic web guide
  • Servo Driven Fully Automatic Turret Module. For rolls up to 4×350 mm
  • Additional fully automatic turret module

Rewind shafts:

  • With the new Q-SHAFT you turn 1 handle 180 degrees
  • Q-SHAFT is quick, easy and hassle free

Laser cutting powered by LasX:

  • High speed 100 m/min
  • One laser source without stitching problems

Technical specification


  • Web widths: 350 mm / 450 mm / 550 mm
  • Max. speed rotary: 200 m/min
  • Max. speed semi-rotary: 110 m/min
  • Drive system: Servo
  • Unwind diameter: 800 / 1000 mm
  • Rewind diameter: 600 mm

Photos & videos

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