ProductsDigital finishingGrafotronic DCL2 Modular Digital Finishing

Grafotronic DCL²
Modular Digital Finishing

DCL2

Highlights

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Fully modular digital finishing

The DCL² Modular Digital Finishing is a fully modular converting line made for finishing of preprinted labels. This machine, which is fully servo driven, is built with the latest high-tech components available. Each module is designed for maximum performance to cut downtime to a minimum. The concept is 100% future safe and you can add a new module onsite in only 8 hours.

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Grafotronic DCL² fully modular Digital Finishing

Highlights

Most versatile solution on the market

100% modular
Upgrade on site with any module in just 8 hours
All our future innovations are available for existing customers
The most comprehensive portfolio of modules
Innovative, automation features for non-stop production

SPECIALITY MODULES and noN-stop production features

NON-STOP PRODUCTION FEATURES:

Non-stop buffer for continuous run
Semi-automatic turret
AUTOCUT automatic cut at end of roll and start of new cycle

SCI-FI KNIVES:

Fastest set up in the industry
1,5 second / knife
Up to 15 knives across the web
Min slitting width: 15 mm

AUTOMATIC DIE LOADING:

Quick and easy change of flexible dies
Easy to operate with step by step guide on operator panel
Time saving, user friendly solution
Flexible die change in 30 seconds

EMBELLISHMENT MODULES:

Hot stamping and embossing from Pantec and Orthotec
Flat bed screen printing
Rotary Screen module

SPECIALITY MODULES:

Booklet module
Multilayer Label Module

Laser cutting powered by LasX:

High speed 100 m/min
One laser source without stitching problems

AVAILABLE MODULES

Unwind module:

Inline buffer for connection to printers
Unwind 800 mm / 1000 mm with active brake system
Web-guide with line guide sensor
Reel lift for heavy rolls
Corona system
Web cleaner
Web de-curler. Automated

Flexo print modules:

Flexo printing module rotary / semi-rotary with UV / IR Dryer
Re-register drive for over printing / in setting
Chill roller for film/heat sensitive materials

Lamination & cold foil modules:

Lamination with carrier rewind and super lamination
Cold foil system

Die cutting modules:

New generation Semi-rotary die cutting system 110 m/min
Q-FLEX Automatic flexible die loading system
Compensation program for flexible dies semi-rotary die cutting
Contact matrix waste rewind (snowball type) incl. back score unit
K+B Gapmaster with pressure control and oiling system
Servo driven Sheeter with conveyor table

GIGAFAST 210 m/min:

High-speed semi-rotary die cutting module

Slitting systems:

Shear cut slitting system
SCI-FI KNIVES Automatic knife positioning
Razor Blade slitting station
Crush cut station
Auto set or manual under/back scorer

Rewind modules:

Servo driven rewind module for rolls up to 2 x 600 mm
Semi-automatic turret rewinder
AUTOCUT automatic web cutting and start of new cycle
Non-stop buffer module incl. additional ultrasonic web guide
Servo Driven Fully Automatic Turret Module. For rolls up to 4×350 mm
Additional fully automatic turret module

Rewind shafts:

With the new Q-SHAFT you turn 1 handle 180⁰
Q-SHAFT is quick, easy and hassle free

Technical specificationS

Min. web width: 105 mm / 135 mm / 165 mm / 220 mm
Max. web width: 350 mm / 450 mm / 550 mm / 670 mm
Substrate thickness: 100-250 gsm (self adhesive) / 30-150 mic (films)
Max. mechanical speed: up to 200 m/min
Max. unwind roll diameter: 750 mm / 800 mm / 1000 mm / 1200 mm
Unwind shaft size: 76 mm [3″]
Max. printing width: 350 mm / 450 mm / 550 mm
Max. printing speed: up to 160 m/min
Max. printing speed on glue: 40 m/min
Max. printing speed semi-rotary: 50 m/min
Max. speed lamination: 40 m/min
Lamination roll size: 450 mm
Speed cold stamping: up to 70 m/min

Max. die cutting speed semi-rotary: 90 m/min / 110 m/min
Max. die cutting speed GIGAFAST: 210 m/min
Max. die cutting speed rotary: 200 m/min
Die cutting plate size semi-rotary: 127 mm – 609,6 mm [5″-24″] / 40-192 T
Max. matrix diameter: 600 mm
Slitting systems available: shear cutting / razor knives / crush cut knives / SCI-FI KNIVES
Min. width of slitting line: 12 mm / with SCI-FI – 15 mm
Max. rewind roll diameter on 1 shaft: 450 mm / 600 mm / 800 mm
Max. rewind roll diameter on 2 shafts: 2 x 450 mm/ 2 x 600 mm
Drive: Servo
Operation: R/L or L/R