Grafotronic - Digital Finishing Machines

fully modular HIGH END “WINE & COSMETICS” PRINTING AND EMBELLISHING MACHINE

The DCL² HAPTIC is a fully modular Digital Finishing equipment, custom-built for converting or printing labels, and able to meet any customer and market need, in regards of high valued embellished labels.
Thanks to the 100% future safe concept each module is designed for being easily retrofittable onsite at any time, and together with the complete portfolio of units and options the DCL² series is the best choice for any printing business. The DCL² HAPTIC offer a unique advantage in the production of labels for: wine, liquor and spirits, food and beverage, cosmetics, chemical, pharmaceutical, and tech sectors.

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High speed flatbed silk-screen printing module

Max. web width: 350mm
Working area: up to (350 x 400) mm
Mechanical printing speed: up to 7.500 strokes per hour
Stepless low temperature UV curing system
Remotely controlled servo driven printing group
Fully adjustable printing frame
Suitable for different frame sizes

Applications:

Flatbed silk-screen printing
Braille
High build and metallic doming effect
Suitable for soft-touch, scratch-off printing

Grafotronic Hot stamping module

Max. web width: 350 mm
Working area: (320 x 320) mm
Mechanical printing speed: up to 18.000 strokes per hour
Tonnage: 40 Ton
Longitudinal and transversal foil feeding system (revolving head)
Foil saving
Multifoil designs in single pass
Foil waste optimization
Multi-stroke for foiling and embossing
Quick setup of repeat jobs
Suitable as embossing unit
Suitable as flatbed die cutting unit

Applications:

Hot stamping
Foiling and Embossing (also in a single stroke)
Embossing
Hologram application in register
Flatbed die cutting

Most common modules applications and features

Flexo printing and varnishing unit:

Flexo printing module rotary / semi-rotary with UV / IR Dryer
Re-register drive for over printing / in setting
Chill roller for film/heat sensitive materials

Lamination & cold foil options:

Self wound lamination with and without carrier, UV lamination
Cold foil and Cast&Cure (Super-lamination)

Die cutting modules:

New generation Semi-rotary die cutting system 110 m/min
Q-FLEX Automatic flexible die loading system
Compensation program for flexible dies semi-rotary die cutting
Contact matrix waste rewind (snowball type) incl. back score unit
K+B Gapmaster with pressure control and oiling system
Servo driven Sheeter with conveyor table

Standard Technical specificationS

Max. web width: 350 mm / 450 mm / 550 mm / 670 mm
Max. speed rotary: up to 220 m/min
Max. speed semi-rotary: 150 m/min
Max. unwind roll diameter: 750 mm / 800 mm / 1000 mm
Unwind shaft size: 76 mm
Flexo modules available: Full rotary / Semi rotary
Max. printing width: 350 mm / 450 mm / 550 mm

Die cutting modules available: Full rotary / semi-rotary
Slitting systems available: shear cutting / razor knives / crush cut knives / SCI-FI KNIVES
Max. rewind roll diameter on 1 shaft: 800 mm
Max. rewind roll diameter on 2 shafts: 2 x 600 mm
Rewind shaft size: 25 mm – 152,4 mm
Drive: Servo