Grafotronic DCL2
Fully Modular Converting Line

100% modular converting line

The DCL2 is a future safe converting line. You can add a new module in 8 hours any time in the future.
The machine, which is fully servo driven, is built with the latest high-tech components available.
Each module is designed for maximum performance and to cut downtime to a minimum.

Grafotronic DCL2
Fully Modular Converting Line



Unwind module:

  • Unwind 31.5″ [800 mm] / 39.5″ [1000 mm] with active brake system
  • Web-guide with line guide sensor
  • Reel lift for heavy rolls
  • Corona system
  • Web cleaner
  • Web de-curler. Automated

Flexo print modules:

  • Flexo printing module rotary with UV / IR Dryer
  • Re-register drive for over printing / in setting
  • Chill roller for film/heat sensitive materials
  • Lamination systems

Die cutting modules:

  • Rotary die cutting with servo register systems
  • Q-LOAD Quick change front load die head system
  • Contact matrix waste rewind (snowball type) incl. back score unit
  • K+B Gapmaster with pressure control and oiling system
  • Adaptation of Standard die head to accept other tooling libraries
  • Servo driven Sheeter with conveyor table

Slitting system:

  • Shear cut slitting system
  • The revolutionary SCI-FI KNIVES automatic knife positioning system.
    Set up time: 1.5 sec / knife. Min slitting width: 0.6″ [15 mm]
  • Razor Blade slitting station
  • Crush cut station
  • Auto set or manual under/back scorer

Rewind modules:

  • Servo driven rewind module for rolls up to 2×23.5” [600 mm]
  • Semi-automatic turret rewinder with AUTOCUT automatic web cutting
  • Non-stop buffer module incl. additional ultrasonic web guide
  • Servo Driven Fully Automatic Turret Module. For rolls up to 4×14″ [350 mm]

Rewind shafts:

  • With the new Q-SHAFT you turn 1 handle 180 degrees
  • Q-SHAFT is quick, easy and hassle free

Technical specification

  • Web widths: 14” / 18” / 22” [350 mm/450 mm/550 mm]
  • Max. speed rotary: 820 ft/min [250 m/min]
  • Max. speed rotary in register: 656 ft/min [200 m/min]
  • Drive system: Servo
  • Unwind diameter: 31.5″ / 39.5″ [800 mm / 1000 mm]
  • Rewind diameter: 23.5” [600 mm]