Grafotronic - Digital Finishing Machines

100% modular converting line

The DCL² is a future safe converting line. You can add a new module in 8 hours any time in the future. The machine, which is fully servo driven, is built with the latest high-tech components available. Each module is designed for maximum performance and to cut downtime to a minimum.

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Highlights

Most versatile solution on the market

100% modular
Upgrade on site with any module in just 8 hours
All our future innovations are available for existing customers
The most comprehensive portfolio of modules
Innovative, automation features for non-stop production

AVAILABLE MODULES

Unwind module:

Unwind 800 mm / 1000 mm with active brake system
Web-guide with line guide sensor
Reel lift for heavy rolls
Corona system
Web cleaner
Web de-curler. Automated

Flexo print modules:

Flexo printing module rotary with UV / IR Dryer
Re-register drive for over printing / in setting
Chill roller for film/heat sensitive materials
Lamination systems

Die cutting modules:

Rotary die cutting with servo register systems
Grafotronic Q-LOAD Quick Loading system for magnetic cylinders
Slide in / out in seconds
Contact matrix waste rewind (snowball type) incl. back score unit
K+B Gapmaster with pressure control and oiling system
Adaptation of Standard die head to accept other tooling libraries
Servo driven Sheeter with conveyor table

Slitting systems:

Shear cut slitting system
The revolutionary SCI-FI KNIVES automatic knife positioning system.
Set up time: 1,5 sec / knife. Min slitting width: 15 mm
Razor Blade slitting station
Crush cut station
Auto set or manual under/back scorer

Rewind modules:

Servo driven rewind module for rolls up to 2 x 600 mm
Semi-automatic turret rewinder
AUTOCUT automatic web cutting and start of new cycle
Non-stop buffer module incl. additional ultrasonic web guide
Servo Driven Fully Automatic Turret Module. For rolls up to 4×350 mm

Rewind shafts:

With the new Q-SHAFT you turn 1 handle 180^o
Q-SHAFT is quick, easy and hassle free

Technical specificationS

Max. web widths: 350 mm / 450 mm / 550 mm / 670 mm / 750 mm
Max. speed rotary: up to 220 m/min
Max. unwind roll diameter: 1000 mm
Unwind shaft size: 76 mm
Flexo modules available: Full rotary
Max. printing width: 350 mm / 450 mm / 550 mm / 670 mm / 750 mm
Ink drying: UV / IR / Hot Air Dryer system
Die cutting modules available: Full rotary
Slitting systems available: shear cutting / razor knives / crush cut knives / SCI-FI KNIVES
Max. rewind roll diameter on 1 shaft: 800 mm
Max. rewind roll diameter on 2 shafts: 2 x 600 mm
Rewind shaft size: 25 mm – 152,4 mm
Drive: Servo