Grafotronic DCL2
Fully Modular Converting Line

100% modular converting line

The DCL2 is a future safe converting line. You can add a new module in 8 hours any time in the future. The machine, which is fully servo driven, is built with the latest high-tech components available. Each module is designed for maximum performance and to cut downtime to a minimum.


Most versatile solution on the market

  • 100% modular
  • Upgrade on site with any module in just 8 hours
  • All our future innovations are available for existing customers
  • The most comprehensive portfolio of modules
  • Innovative, automation features for non-stop production



Unwind module:

  • Unwind 800 mm / 1000 mm with active brake system
  • Web-guide with line guide sensor
  • Reel lift for heavy rolls
  • Corona system
  • Web cleaner
  • Web de-curler. Automated

Flexo print modules:

  • Flexo printing module rotary with UV / IR Dryer
  • Re-register drive for over printing / in setting
  • Chill roller for film/heat sensitive materials
  • Lamination systems

Die cutting modules:

  • Rotary die cutting with servo register systems
  • Grafotronic Q-LOAD Quick Loading system for magnetic cylinders
    Slide in / out in seconds
  • Contact matrix waste rewind (snowball type) incl. back score unit
  • K+B Gapmaster with pressure control and oiling system
  • Adaptation of Standard die head to accept other tooling libraries
  • Servo driven Sheeter with conveyor table

Slitting systems:

  • Shear cut slitting system
  • The revolutionary SCI-FI KNIVES automatic knife positioning system.
    Set up time: 1,5 sec / knife. Min slitting width: 15 mm
  • Razor Blade slitting station
  • Crush cut station
  • Auto set or manual under/back scorer

Rewind modules:

  • Servo driven rewind module for rolls up to 2 x 600 mm
  • Semi-automatic turret rewinder
  • AUTOCUT automatic web cutting and start of new cycle
  • Non-stop buffer module incl. additional ultrasonic web guide
  • Servo Driven Fully Automatic Turret Module. For rolls up to 4×350 mm

Rewind shafts:

  • With the new Q-SHAFT you turn 1 handle 180o
  • Q-SHAFT is quick, easy and hassle free

Technical specificationS

  • Max. web widths: 350 mm / 450 mm / 550 mm / 670 mm / 750 mm
  • Max. speed rotary: up to 220 m/min
  • Max. unwind roll diameter: 1000 mm
  • Unwind shaft size: 76 mm
  • Flexo modules available: Full rotary
  • Max. printing width: 350 mm / 450 mm / 550 mm / 670 mm / 750 mm
  • Ink drying: UV / IR / Hot Air Dryer system
  • Die cutting modules available: Full rotary
  • Slitting systems available: shear cutting / razor knives / crush cut knives / SCI-FI KNIVES
  • Max. rewind roll diameter on 1 shaft: 800 mm
  • Max. rewind roll diameter on 2 shafts: 2 x 600 mm
  • Rewind shaft size: 25 mm – 152,4 mm
  • Drive: Servo